P.O. Box 127 Lenni, PA.
1·800·999·1700    1·610·459·1000
Fax: 610·459·1084
West Coast Office
1·800·440·0597    1·714·632·7944
Fax: 714·632·7945
 
 
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Thermalux®
(polysulfone)
Download Product Brochure (40kb - pdf) 

Made from UDEL® polysulfone resin, these stock shapes remain stable, resisting creep and deformation under continuous load and elevated temperatures. They have high tensile strength and, as temperatures increase, flexural modulus remains high. Thermalux products will withstand exposure to soap, detergent solutions and some hydrocarbon oils, even at elevated temperatures under moderate stress levels.

The following physical property information is based on typical values of the base polysulfone resin (PSU).

Electrical Properties
Property Units Test Result
Dielectric Strength V/mil ASTM D149 425
Dielectric Constant @ 1kHz - ASTM D150 3.06
Dissipation Factor @ 1 kHz - ASTM D150 0.0010
Volume Resistivity ohm•cm ASTM D257 5.0 x 1016

Mechanical Properties
Property Units Test Result
Tensile Strength @yeild psi ASTM D638 10,200
Tensile Strength @break psi ASTM D638 -
Tensile Modulus psi ASTM D638 360,000
Tensile Elongation @yield % ASTM D638 5.0 - 6.0
Tensile Elongation @break % ASTM D638 50.0 - 100.0
Flexural Strength @yield psi ASTM D790 15,400
Flexural Modulus psi ASTM D790 390,000
Compressive Strength @ yield psi ASTM D695 13,900
Compressive Modulus psi ASTM D695 -
Izod Impact Strength Un-notched ft·lbs/in ASTM D256 no break
Izod Impact Strength Notched @ 73°F ft·lbs/in ASTM D256 1.3
Hardness (R, M, L or D) - ASTM D7852 R120
Hardness (R, M, L or D) - ASTM D2240 M69

Optical Properties
Property Units Test Result
Haze % ASTM D1746 5.0
Transparency % ASTM D1746 75

Other Properties
Property Units Test Result
Specific Gravity - ASTM D792 1.24
Water Absorption @24 hours % ASTM D570 0.30

Thermal Properties
Property Units Test Result
Heat Deflection Temp. @66 psi °F ASTM D648 358
Heat Deflection Temp. @264 psi °F ASTM D648 345
Coefficient of Thermal Expansion in/in/°F ASTM D696 3.1 x 10-5
Flammability Rating-UL94 @ .176" - - V-0
Thermal Conductivity (BTU•in)/(hr•ft2•°F) ASTM C177 1.80
Limiting Oxygen Index % ASTM D2863 30.0

 

Applications Include:
 Float switches
 Membrane cartridge filter system
 Solenoid valve body
 Dairy connectors

Advantages of Thermalux®:
 Dimensionally stable
 Easily machined
 FDA compliant
 Transparent grades available
 Excellent mechanical and electrical properties
 Steam resistant
 Low outgassing levels

Manufacturing Capabilities:
Rod: 3/16” to 6” diameter
Sheet: .035” to 3/16” thick
Slab: 1/4” to 4” thick
Film: .001” to .029” thick

Color/Grades:
Light Amber (custom colors available)

*In addition to our standard capabilities, Westlake also has the ability to process custom resins in various sizes and colors with some exceptions.